Custom HDPE Medical Device Support Cards
Secure the Device. Simplify the Package.
Reliable Protection. Cost-Effective. Environmentally Friendly.
Kane designs and manufactures custom HDPE support cards used to retain and organize medical devices within pouch or tray packaging systems.
Instead of forcing your device into a generic support structure, the card can be designed around the geometry and requirements of your product.
Medical Device Packaging Capabilities
Medical devices vary in shape, length, flexibility and retention requirements. We welcome the challenge.
Kane can develop custom configurations incorporating features such as:
- Custom HDPE support cards
- Paperboard medical-device packaging
- Die-cut plastic components
- Die-cut paperboard components
- Catheter support systems
- Guidewire support systems
- Medical tubing packaging
- Custom retention features
- Structural development
- Rapid prototypes
- Production manufacturing
- Clean-room handling for applicable programs
- Double-bagging when required
- Customer-specific final packaging
- Retention tabs
- Rails
- Straps
- Custom die-cut features
- Device-specific retention points
- Custom card dimensions
- Quality inspection
The objective is straightforward:
Create a practical support structure that helps securely retain and organize the device within the intended packaging configuration.
Common Applications
Catheters
Custom retention-card structures can help organize and retain catheter products based on their length, configuration and pouch requirements.
Guidewires
Support structures can be designed around long or flexible guidewire products and their specific retention requirements.
Medical Tubing
Custom card geometry can help organize tubing and limit unwanted movement within the package.
Laparoscopic Devices
Cards can be developed around handles, shafts and other device geometry.
Trocars and Specialized Devices
For devices that don’t fit a standard packaging approach, Kane can work from product dimensions, drawings or physical samples to develop a custom structure.
From Development Through Production
Understand the Device
Start with a drawing, sample, photograph, dimensions or current packaging configuration.
Develop the Packaging
Our team can evaluate structure, material, retention and manufacturability.
Prototype
Rapid physical development lets your team evaluate changes before production.
Manufacture
After approval, the job moves through the appropriate converting and manufacturing processes.
Quality & Handling
Inspection, clean-room handling, bagging and additional customer requirements can be incorporated into applicable job specifications.
Rapid Prototype Development
Evaluate the physical package before production.
A prototype can help assess:
- Device fit
- Retention
- Geometry
- Loading
- Pouch interaction
- Potential changes
- Manufacturability
Quality Is Part of the Process
Quality requirements are reviewed before manufacturing.
Depending on the program, controls can include:
- Specification review
- Material verification
- First-piece inspection
- In-process inspection
- Dimensional verification
- Visual inspection
- Final inspection
- Lot or production identification
- Customer-specific handling procedures
- Customer-specific final packaging
Clean-Room Handling & Final Packaging
For applicable medical-device programs, Kane can utilize clean-room handling procedures based on customer requirements.
Products requiring controlled handling can be moved through the designated process before final packaging.
If your program has specific cleanliness or handling requirements, those requirements should be established during quoting and development.
Double-Bagging Available
When requested by the customer, finished packaging products can be double-bagged.
This can support customers that need to transfer incoming components through controlled manufacturing or clean-room environments.
Requirements including bag quantities, labeling, identification and other packing instructions can be established as part of the job.
